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Advantages of Enhanced UV/EB Curing  [ Return towards  Enhanced radiation curing  ]

Enhanced UV and EB curing under inert conditions afford production flexibility, productivity gains, costs savings, quality gains while remaining environmentally friendly processes.

Enhanced UV and EB curing under inert conditions present the following advantages:

Productivity gains

Increased curing speeds

  • The presence of oxygen in air during UV or EB curing can slow down or even halt the curing reactions, resulting in surfaces improperly cured. This is one of the crucial limitations of these technologies and inerting can therefore dramatically reduce curing time thanks to ultra fast free radical chain reactions in the absence of oxygen. Experiments show that under nitrogen atmosphere curing speeds can be increased by a factor of 2 or 3 compared to UV curing under air
  • Compared to conventionnal drying techniques, the main advantage of these technologies is the ultra fast polymerisation of solvent-free formulations requiring a very limited space.

Production flexibility

  • Using UV or EB techniques needs no extra curing time in the warehouse

Cost savings

Low energy consumption / less spare parts (lamps)

  • The reduction of the concentration of photo-initiators reduces the consumption of energy by a factor up to 5. It may even allow a reduction of the number of lamps if processing speed is kept constant.

Quality gains

High gloss surface

  • UV or EB curing will allow you to obtain the desired optical effects, shiny in your high-gloss applications or mat.

Chemical and scratch resistance

  • Producers of appliances, autos, aircraft, water craft and medical instruments value the hardness and durability of nitrogen-cured coatings, as well as the unique textures they provide.

No yellowing

  • Residues of photo-initiators and synergists show an increased tendency to yellowing. Curing under nitrogen requires much lower concentrations of photo-initiators and synergists which lead to a reduction of yellowing.

Odourless coatings

  • UV and EB curing solutions are modern, environemtally friendly processes, with zero off-gas emissions keeping working areas clean and safe.
  • They are low energy consuming processes, because no heating is needed for drying.

There are some of the reasons why we want to propose you a customized offer.